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Browsing Posts published in September, 2003

Progress Report

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Progress since the last update

  • The first batch of chrome pieces came back from the chrome shop
    and all look great. I wish I had taken some before and after
    pictures to show how well some of the items came out. I will
    take some good pictures when I take the window frames in to be
    straightened and chromed.
  • The bottom of the fuel tank looked like a fine sieve. I had a
    local shop replace the bottom and seal the tank.
  • I’ve found another of the most frustrating jobs on an Elan,
    the installation of the dreaded black donuts. All I can say is
    be patient and read the archives on
    LotusElan.net.
  • Installed the lights on the front of the car. I was missing a
    lens for the small white turn signals and was dreading the
    search. While at a friends shop, a TR4 came in for service. Low
    and behold the turn signal on the TR4 is the same as the Elan! A
    quick call to Moss
    Motors
    and I had new lenses on the way. At the same time I
    ordered a bunch of things to rebuild the steering column
  • I finally took the time to finish the rollbar installation. I
    needed to rig a small bottle jack to spread the uprights about
    1/2″ so all the holes would line up. I’m wondering how
    I’ll be able to do this when the carpet goes in.

Diff Leak

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I came home from a drive and found a small pool of oil under the
differential. I crawled under the car and didn't see an obvious
leak so added some dye from my
leak detection kit, went
for a short drive, crawled back under the car with a black light
and behold a leak from the pinion seal. I spent about 2 hours on
the phone trying to find a compatable seal. It looks like the diff
carrier for the Marina axle is the same as an early TR7. I ordered
a new seal from The
Roadster Factory
.

According to the Weale book, I should be able to replace the seal
without removing the differential. Of course the brand new
differential bushings are soaked in oil and will need to be
replaced.

Track Day Maint

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I need to look this up every now and then so I might as well put it
on my web page. For track days I run BOSCH W5DC plugs, the coldest
plug the make. For around town driving I switch to the W6DC. With
the W5DC, I've fouled a plug while doing a long sedate drive.

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